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Patidar Machine Tools

Toggle Injection Moulding Machine

Description Unit PMT-30
A B C
INJECTION UNIT
Screw Diametermm 202530
Screw L/D RatioL/D 252017
Shot Volumecm³ 396188
Shot Weight (PS)gms 314870
Injection Pressurebar 256016401150
Injection Rate Into Aircm3/s 264058
Screw Strokemm 125
Screw Speed Max.rpm 300
CLAMPING UNIT
Locking Forceton 30
Tie-Bar Distance (HxW)mm 205 x 255
Platen Size (HxV)mm 400 x 350
Opening Strokemm 180
Max. Mould Heightmm 300
Min. Mould Heightmm 125
Max. Day Lightmm 480
Ejector Strokemm 50
Ejector Forceton 1.75
Ejector Number no. 1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 8.5
Heater Powerkw 3.5
Total Powerkw 12
Temp. Control Zones No. 3
GENERAL
Oil Tank CapacityL 150
Machine Dim. (LxWxH)M 3.5 x 0.85 x 1.2
Machine Weight Appx.T 2.3
Hopper CapacityL 15
Description Unit PMT-60
A B C
INJECTION UNIT
Screw Diametermm 253035
Screw L/D RatioL/D 2420 17
Shot Volumecm³ 70105 144
Shot Weight (PS)gms 5684 115
Injection Pressurebar 224015701140
Injection Rate Into Aircm3/s 467096
Screw Strokemm 150
Screw Speed Max.rpm 300
CLAMPING UNIT
Locking Forceton 60
Tie-Bar Distance (HxW)mm 305 x 305
Platen Size (HxV)mm 470 x 470
Opening Strokemm 250
Max. Mould Heightmm 325
Min. Mould Heightmm 125
Max. Day Lightmm 575
Ejector Strokemm 65
Ejector Forceton 3.75
Ejector Number no. 1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 11.5
Heater Powerkw 5
Total Powerkw 16.5
Temp. Control Zones No. 4
GENERAL
Oil Tank CapacityL 160
Machine Dim. (LxWxH)M 4 x 1 x 1.35
Machine Weight Appx.T 2.8
Hopper CapacityL 25
Description Unit PMT-90
A B C
INJECTION UNIT
Screw Diametermm 303540
Screw L/D RatioL/D 232017.5
Shot Volumecm³ 141192251
Shot Weight (PS)gms 112153200
Injection Pressurebar 216015871215
Injection Rate Into Aircm3/s 5676100
Screw Strokemm 200
Screw Speed Max.rpm 275
CLAMPING UNIT
Locking Forceton 90
Tie-Bar Distance (HxW)mm 365 x 365
Platen Size (HxV)mm 550 x 550
Opening Strokemm 350
Max. Mould Heightmm 400
Min. Mould Heightmm 150
Max. Day Lightmm 750
Ejector Strokemm 90
Ejector Forceton 4.5
Ejector Number no. 5
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 17.5
Heater Powerkw 7.5
Total Powerkw 25
Temp. Control Zones No. 4
GENERAL
Oil Tank CapacityL 200
Machine Dim. (LxWxH)M 4.5 x 1.2 x 1.5
Machine Weight Appx.T 3.5
Hopper CapacityL 25
Description Unit PMT-130
A B C
INJECTION UNIT
Screw Diametermm 354045
Screw L/D RatioL/D 22.52018
Shot Volumecm³ 240314397
Shot Weight (PS)gms 192251317
Injection Pressurebar 214018751295
Injection Rate Into Aircm3/s 96125158
Screw Strokemm 250
Screw Speed Max.rpm 250
CLAMPING UNIT
Locking Forceton 130
Tie-Bar Distance (HxW)mm 425 x 425
Platen Size (HxV)mm 640 x 640
Opening Strokemm 400
Max. Mould Heightmm 450
Min. Mould Heightmm 150
Max. Day Lightmm 850
Ejector Strokemm 110
Ejector Forceton 4.5
Ejector Number no. 5
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 17.5
Heater Powerkw 11
Total Powerkw 28.5
Temp. Control Zones No. 5
GENERAL
Oil Tank CapacityL 300
Machine Dim. (LxWxH)M 5 x 1.3 x 1.65
Machine Weight Appx.T 4.3
Hopper CapacityL 35
Description Unit PMT-170
A B C
INJECTION UNIT
Screw Diametermm 455055
Screw L/D RatioL/D 222018
Shot Volumecm³ 476588712
Shot Weight (PS)gms 380470548
Injection Pressurebar 210217021409
Injection Rate Into Aircm3/s 158196237
Screw Strokemm 300
Screw Speed Max.rpm 250
CLAMPING UNIT
Locking Forceton 170
Tie-Bar Distance (HxW)mm 480 x 480
Platen Size (HxV)mm 715 x 715
Opening Strokemm 450
Max. Mould Heightmm 525
Min. Mould Heightmm 200
Max. Day Lightmm 975
Ejector Strokemm 130
Ejector Forceton 6
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 23
Heater Powerkw 12.9
Total Powerkw 35.9
Temp. Control Zones No. 5
GENERAL
Oil Tank CapacityL 400
Machine Dim. (LxWxH)M 5.5 x 1.35 x 1.8
Machine Weight Appx.T 5.5
Hopper CapacityL 50
Description Unit PMT-200
A B C
INJECTION UNIT
Screw Diametermm 505560
Screw L/D RatioL/D 222018
Shot Volumecm³ 686829989
Shot Weight (PS)gms 545663791
Injection Pressurebar 188315381307
Injection Rate Into Aircm3/s 196236282
Screw Strokemm 350
Screw Speed Max.rpm 240
CLAMPING UNIT
Locking Forceton 200
Tie-Bar Distance (HxW)mm 515 x 515
Platen Size (HxV)mm 785 x 785
Opening Strokemm 480
Max. Mould Heightmm 600
Min. Mould Heightmm 200
Max. Day Lightmm 1080
Ejector Strokemm 150
Ejector Forceton 8
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 28
Heater Powerkw 14.1
Total Powerkw 42.1
Temp. Control Zones No. 5
GENERAL
Oil Tank CapacityL 450
Machine Dim. (LxWxH)M 6 x 1.4 x 1.8
Machine Weight Appx.T 6.2
Hopper CapacityL 50
Description Unit PMT-225
A B C
INJECTION UNIT
Screw Diametermm 556065
Screw L/D RatioL/D 222018
Shot Volumecm³ 8299891160
Shot Weight (PS)gms 663791928
Injection Pressurebar 186615581336
Injection Rate Into Aircm3/s 207247290
Screw Strokemm 350
Screw Speed Max.rpm 205
CLAMPING UNIT
Locking Forceton 225
Tie-Bar Distance (HxW)mm 550 x 550
Platen Size (HxV)mm 830 x 830
Opening Strokemm 525
Max. Mould Heightmm 600
Min. Mould Heightmm 200
Max. Day Lightmm 1125
Ejector Strokemm 175
Ejector Forceton 8
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 28
Heater Powerkw 18.6
Total Powerkw 46.6
Temp. Control Zones No. 5
GENERAL
Oil Tank CapacityL 450
Machine Dim. (LxWxH)M 6.5 x 1.5 x 1.8
Machine Weight Appx.T 7.5
Hopper CapacityL 75
Description Unit PMT-280
A B C
INJECTION UNIT
Screw Diametermm 606570
Screw L/D RatioL/D 21.52018.5
Shot Volumecm³ 98911601346
Shot Weight (PS)gms 7919281076
Injection Pressurebar 195016051440
Injection Rate Into Aircm3/s 247290336
Screw Strokemm 350
Screw Speed Max.rpm 200
CLAMPING UNIT
Locking Forceton 280
Tie-Bar Distance (HxW)mm 610 x 610
Platen Size (HxV)mm 880 x 880
Opening Strokemm 560
Max. Mould Heightmm 680
Min. Mould Heightmm 250
Max. Day Lightmm 1240
Ejector Strokemm 200
Ejector Forceton 10
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 41
Heater Powerkw 18.6
Total Powerkw 59.6
Temp. Control Zones No. 5
GENERAL
Oil Tank CapacityL 500
Machine Dim. (LxWxH)M 6.8 x 1.6 x 1.8
Machine Weight Appx.T 9
Hopper CapacityL 75
Description Unit PMT-325
A B C
INJECTION UNIT
Screw Diametermm 657075
Screw L/D RatioL/D 21.52018.5
Shot Volumecm³ 124114421655
Shot Weight (PS)gms 99211531324
Injection Pressurebar 190016001400
Injection Rate Into Aircm3/s 248288331
Screw Strokemm 375
Screw Speed Max.rpm 200
CLAMPING UNIT
Locking Forceton 325
Tie-Bar Distance (HxW)mm 660 x 660
Platen Size (HxV)mm 960 x 960
Opening Strokemm 660
Max. Mould Heightmm 700
Min. Mould Heightmm 250
Max. Day Lightmm 1360
Ejector Strokemm 200
Ejector Forceton 10
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 42
Heater Powerkw 23.5
Total Powerkw 65.5
Temp. Control Zones No. 6
GENERAL
Oil Tank CapacityL 600
Machine Dim. (LxWxH)M 7.5 x 1.6 x 2.2
Machine Weight Appx.T 11
Hopper CapacityL 75
Description Unit PMT-380
A B C
INJECTION UNIT
Screw Diametermm 707580
Screw L/D RatioL/D 21.52018.5
Shot Volumecm³ 153817662009
Shot Weight (PS)gms 123014121607
Injection Pressurebar 185015351295
Injection Rate Into Aircm3/s 307353401
Screw Strokemm 400
Screw Speed Max.rpm 180
CLAMPING UNIT
Locking Forceton 380
Tie-Bar Distance (HxW)mm 730 x 730
Platen Size (HxV)mm 1040 x 1040
Opening Strokemm 720
Max. Mould Heightmm 780
Min. Mould Heightmm 250
Max. Day Lightmm 1500
Ejector Strokemm 200
Ejector Forceton 10
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 42
Heater Powerkw 223.5
Total Powerkw 65.5
Temp. Control Zones No. 6
GENERAL
Oil Tank CapacityL 700
Machine Dim. (LxWxH)M 7.8 x 1.8 x 2.4
Machine Weight Appx.T 13
Hopper CapacityL 100
Description Unit PMT-425
A B C
INJECTION UNIT
Screw Diametermm 758085
Screw L/D RatioL/D 212018.5
Shot Volumecm³ 187621352410
Shot Weight (PS)gms 150017081928
Injection Pressurebar 175015501300
Injection Rate Into Aircm3/s 375447482
Screw Strokemm 425
Screw Speed Max.rpm 180
CLAMPING UNIT
Locking Forceton 425
Tie-Bar Distance (HxW)mm 770 x 770
Platen Size (HxV)mm 1120 x 1120
Opening Strokemm 770
Max. Mould Heightmm 600
Min. Mould Heightmm 830
Max. Day Lightmm 1600
Ejector Strokemm 250
Ejector Forceton 15
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 57
Heater Powerkw 28
Total Powerkw 85
Temp. Control Zones No. 6
GENERAL
Oil Tank CapacityL 900
Machine Dim. (LxWxH)M 8 x 2 x 2.5
Machine Weight Appx.T 14.5
Hopper CapacityL 100
Description Unit PMT-480
A B C
INJECTION UNIT
Screw Diametermm 808590
Screw L/D RatioL/D 212018.5
Shot Volumecm³ 226025512861
Shot Weight (PS)gms 180820402288
Injection Pressurebar 175015501300
Injection Rate Into Aircm3/s 410463520
Screw Strokemm 450
Screw Speed Max.rpm 180
CLAMPING UNIT
Locking Forceton 480
Tie-Bar Distance (HxW)mm 820 x 820
Platen Size (HxV)mm 1200 x 1200
Opening Strokemm 830
Max. Mould Heightmm 900
Min. Mould Heightmm 300
Max. Day Lightmm 1730
Ejector Strokemm 300
Ejector Forceton 15
Ejector Number no. 16+1
ELECTRICAL UNIT
Pump Motor Power (Servo)kw 57
Heater Powerkw 32
Total Powerkw 89
Temp. Control Zones No. 6
GENERAL
Oil Tank CapacityL 950
Machine Dim. (LxWxH)M 8.5 x 2.2 x 2.75
Machine Weight Appx.T 16.5
Hopper CapacityL 100

Note : Due to continues improvement specifications are subject to change without prior notice

Standard Features

CLAMPING UNIT

  • Low pressure mould protection
  • Hard chrome plated tie bars
  • Robust Integrated Casted 5 Point twin Toggle Clamping
  • Wide guide for Moving platens Reduced platen deflection Enhanced life of tie-bars
  • T-Slot for Easy Mould Change Over
  • Automatic & Accurate Mold Height Adjustment for Precise & Consistent Tonnage
  • Five Stage Closing and Five Stage Mold Opening Speed & pressure control
  • Linear Position Transducer for Accurate Clamping
  • Automatic lubrication system (GREASE BASED)
  • Position Based Ramping for Accurate Position Switching
  • 1 set core Pulling System
  • Hydro Electrical Guard Safety

INJECTION UNIT

  • Twin Cylinder Injection System
  • LM Guide (Linear motion guide) for injection unit movement
  • Nozzle contact force by pressure switch
  • 5 Stage Screw Speed & Pressure Control (Setting) through Screen
  • Linear Position Transducer for Accurate Injection Position Control
  • Suck Back (Before/After Refilling)
  • RPM Indicator on Screen
  • Lubricating System for Injection unit (Grease Based)
  • Auto purge program
  • High Torque Radial Piston Hydro Motor
  • Adjustable back pressure control (Manual)
  • Chequered Plate below Purge Area & platform

HMI

  • 8” Digital Touch color monitor display
  • Mould opening smooth function
  • Password with Multi Level Setting
  • Automatic lubrication after number of cycles
  • Total production or running count
  • 120 Mold Data Storage
  • Statistical process control (SPC) of Last 1 Year
  • Graphically Presentation of Last 1 year Production

HYDRAULICS

  • Energy Saving Variable Displacement Pump/Servo
  • Accurate and precise manifold
  • Smart and Self-designed hydraulic circuit
  • Pump & Motor slide out from Base for Ease of Maintenance
  • Valve Placed Near Actuators for Rapid Response
  • Continuous Return oil filtration by return line filter
  • Alarm for High/Low Oil Temperature
  • Hydraulic Valve On / Off Indication

EJECTOR

  • Compulsory ejector back function
  • Multi point/stroke Ejector. Knock-Out Bar
  • 2 Stage Programmable forward & Retract speeds control
  • Ejector forward Hold time
  • Ejector vibration for multi stroke

TEMPERATURE

  • Accurate PID Temperature Control settable on HMI
  • Ceramic energy saving heater bands
  • High / Low Heater Temperature Alarm
  • Thermocouple failure detection
  • Oil Temperature High & Low control
  • Auto Heat Startup & Shutdown

OTHERS

  • Easy Slide Hopper
  • 10 Point water manifolds
  • Taper tray for easy product come out
  • Heater Protective Cover
  • Return Line Filter

OPTIONAL FEATURES

  • Eject on fly
  • Ejector on Linear Position Transducer based
  • Product Drop (Photo) Sensor
  • Back Pressure Control Settable on Screen
  • BI Metallic/Chrome plating screw-barrel
  • IOT System
  • Water Battery with Temperature Indicator
  • Energy Meter
  • Double Core Pull
  • Infrared Heater band
  • Air Ejector – Single & Double
  • Extra Power supply outlets
  • Robot Interface Connectivity
  • Ancillary Equipment’s



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